3D-printed exhibition exhibits for Flender: How a multi-tone transmission became a portable exhibit

Two detailed gears as 3D-printed trade fair exhibits

For Flender, we manufactured two gearboxes as large format 3D printing exhibits for indoor use. This was not about simplified showpieces, but about exhibition models that were as true to the original as possible with a high level of recognition and technical significance. Each wheel, every shaft and every contour is based on the original, but in a form that can be moved without a lift and without heavy-duty logistics.

In the End, the Finished Transmission Exhibit Had Dimensions of 655mm x 460mm x 255 mm. The result was a compact yet impressive 3D-printed exhibition that convincingly conveys the design language and technical features of the original.

Combination of materials for stability, authenticity and lower weight

To ensure that a 3D-printed transmission exhibit not only looks good but also looks sturdy and of high quality when used at a trade fair, it is important to choose the right material. In this project, different materials were specifically combined in order to combine authenticity, stability and a reduced overall weight in a meaningful way.

Among other things, an acrylic glass panel was installed with 9.8 kg, a large steel shaft with 21.2 kg, a small steel shaft with a diameter of 40 mm and 1.0 kg As well as that 3D-printed 16.3 kg gearboxes.

It is precisely this combination that shows what is important when it comes to high-quality 3D printing trade fair exhibits: stability and realism at key points, combined with a significantly lighter overall structure than the original. This turned an industrial product weighing tons into a portable exhibition exhibit that can be easily carried by two people.

Post-processing and painting for a high-quality finish

A convincing 3D-printed exhibition exhibit is not created by printing alone. Surface finishing is also crucial for a high-quality look and a professional effect on the exhibition stand.

For this reason, the exhibits were then carefully reworked. This included sanding, puttying and priming to create an optimal base for subsequent painting. This was followed by a high-quality, detailed painting according to customer specifications, tailored to interior use.

The result was 3D-printed transmission exhibits that are not only technically convincing, but also visually meet the high requirements in exhibition construction, in showrooms and in professional product presentation.

Secure Presentation at the Exhibition Stand

A professional exhibition exhibit not only includes the component itself, but also a safe and clean presentation. That is why we have also made a pedestal or bracket made of acrylic glass. This ensures that the exhibit is securely positioned at the exhibition stand and at the same time supports the high-quality overall effect.

This is an important aspect, particularly in the exhibition environment: An exhibit must not only be impressive, but must also be stable, easily accessible and neatly presented.

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Transport Box for Safe Shipping and Storage

To ensure that the 3D-printed exhibition exhibits are optimally protected even during shipping and storage, a transport box was also made from approximately 18 mm thick OSB plates. It is used for safe transport and protected storage between operations.

Especially when it comes to high-quality 3D-printed exhibits, this is an important part of the overall concept. Because quality can only be maintained in the long term if transport and storage are also taken into account.

3D-printed exhibition exhibits as a practical solution for industry and sales

This project shows very clearly what added value large format 3D printing can offer for exhibition stand construction and industrial product presentation. When original components are too heavy, too cumbersome or too valuable for mobile use, 3D-printed trade fair exhibits create a convincing alternative.

They make complex technology visible, understandable and tangible. They facilitate discussions in sales, attract attention at the exhibition stand and make it possible to present products realistically without having to accept the logistical disadvantages of the original.

Detailed 3D printing exhibits are therefore a particularly effective solution, particularly in the areas of industry, mechanical engineering and technical product presentation.

A leader in 3D-printed trade fair exhibits — even when it gets time-critical

Such projects are not unique, but part of our daily work. Our company is one of the leading manufacturers of high-quality trade fair exhibits. We combine technical understanding, experience in large format 3D printing, with a machine park of over 30 large format 3D printers with an installation space of over 1000 x 1000 x 1300 mm, and high-quality surface processing with a clear view of the requirements of exhibition construction, marketing and product presentation, which we implement in our in-house paint shop according to the highest quality standards.

And even when projects become time-critical, we see them not only as a challenge, but above all as an incentive. Challenging time windows in particular require clean processes, flexibility and a high level of reliability. For us, this is exactly an essential part of professional project work.